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CLEVER IDEA
#1
This morning, I had an appointment with an ophthalmologist to discuss cataract removal in my left eye.  As the doc was jotting down his notes and I was admiring the precision optical equipment, my eyes (well, one eye, ha-ha-ha) lit on this little mechanism.
 
Ever had a need for a custom pair of gears or rack/pinion ?  Maybe you could use a non-standard number of teeth or strange diameter, etcetera, for an uncritical, slow speed application.  Here’s an idea that would let you make a pair of “gears” in an hour or so:
 
   
 
(Click on the sketch to see an enlargement)

Perhaps this is a well-known method of approximating gearing but it was new to me and I’ll keep the idea in mind for possible future application !  (The only thing similar to this that I can recall is a movie projector film transport, but the projector drive wheel teeth are shaped more like a gear.)
 
The sketch shows the two parts disengaged and separated, just for clarity.  Also, I neglected to note on the sketch that the pins are tapered as well as rounded. 
 
The length of the pins and the taper are chosen to properly engage the counter-sunk holes in the mating part.  A CAD drawing would easily determine the correct configuration.
 
I thought that this was a very ingenious way of optimizing cost versus function and I hope that the designer got a raise for the idea !
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Messages In This Thread
CLEVER IDEA - by randyc - 08-30-2017, 04:49 PM
RE: CLEVER IDEA - by f350ca - 08-30-2017, 06:33 PM
RE: CLEVER IDEA - by randyc - 08-30-2017, 08:13 PM
RE: CLEVER IDEA - by Highpower - 08-30-2017, 08:35 PM
RE: CLEVER IDEA - by randyc - 08-30-2017, 08:53 PM
RE: CLEVER IDEA - by Vinny - 08-30-2017, 08:58 PM
RE: CLEVER IDEA - by TomG - 09-05-2017, 09:32 AM
RE: CLEVER IDEA - by Dr Stan - 09-05-2017, 05:12 PM
RE: CLEVER IDEA - by f350ca - 08-30-2017, 10:18 PM
RE: CLEVER IDEA - by randyc - 08-30-2017, 10:35 PM
RE: CLEVER IDEA - by Highpower - 08-31-2017, 12:26 AM
RE: CLEVER IDEA - by schor - 08-31-2017, 12:51 PM
RE: CLEVER IDEA - by f350ca - 09-02-2017, 06:59 PM
RE: CLEVER IDEA - by Pete O - 08-30-2017, 10:36 PM
RE: CLEVER IDEA - by f350ca - 08-30-2017, 11:39 PM
RE: CLEVER IDEA - by Pete O - 08-31-2017, 06:12 AM
RE: CLEVER IDEA - by Mayhem - 08-31-2017, 07:42 AM
RE: CLEVER IDEA - by Highpower - 08-31-2017, 11:52 AM
RE: CLEVER IDEA - by EdK - 08-31-2017, 05:15 PM
RE: CLEVER IDEA - by wawoodman - 09-01-2017, 03:03 PM
RE: CLEVER IDEA - by Mayhem - 09-01-2017, 07:26 PM
RE: CLEVER IDEA - by randyc - 09-02-2017, 07:34 PM
RE: CLEVER IDEA - by Dr Stan - 09-02-2017, 07:43 PM
RE: CLEVER IDEA - by randyc - 09-02-2017, 08:27 PM
RE: CLEVER IDEA - by Dr Stan - 09-04-2017, 01:31 AM
RE: CLEVER IDEA - by wawoodman - 09-04-2017, 12:30 PM
RE: CLEVER IDEA - by randyc - 09-04-2017, 04:01 PM



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